One snapped hack-saw blade and a broken pair of pliers later
I managed to actually accomplish quite a bit today!
Over the last week I’d added some bolts and wingnuts to the end of the board where the return extension bit goes. The solution works – sort of. The extension bit tends to hang down a bit. Not a bit surprise I suppose. I need to figure out how to make it sit level with the main board.
That didn’t put me off starting to lay the track down properly. In the process of layout out the track again, I decided to forgo a few bits of track. Firstly, the double-slip crossover is out. As this is Code 55 track, it has a lower profile. I’d read that in some cases re-wheeling rolling stock would be required to avoid derailments. Having run various locos around and other stock, I’d not encountered any such problems – except on the double slip. It added additional headaches with wiring, in terms of getting it to switch polarities about. This all seemed like too much effort, so it had to go.
Additionally, the storage sidings at the back have turned around. This is mainly so all the points are situated at the more accessible end of the board. Not only that, the sidings will go into what is otherwise dead space at the back. As it was, the end of the rear, hidden storage was almost right next to the end of the ‘live’ sidings where I intend to put a depot. Again, I didn’t like this as it reduced the amount of space for scenery. Now I have plenty of room.
Having decided on that, I started track laying. I’d bought some pins from Wilko (the notice board type – long with a little bobble on the end) which I used to contain the flex-track on curves. Basically, I’d flex it round, using the pins to retain it. Then I’d draw an outline with a Sharpie so I knew where it belonged. I also used my Peco 6ft-way gauge to make sure the spacing was good. Radii are the same as, or less than some Code 80 Settrack I have, so that’s good. I think the Class 66s bind a little on tight curves, being CO-CO chassis, but it should be OK.
Once I’d got the track down, I added in the copper-clad PCB. I’d picked it up in Maplin. I cut a rectangle to fit over the join, which covered both tracks. I screwed it down to the board with two screws either site. Next, I pulled the webbing off the flexitrack so the rail bottoms sat flush on the PCB. Next out came the soldering iron and I put down a few tacks first to hold it in place, then ran a bead along the outside edges, plus a bit on the inside edges to retain it. It’s not exactly pretty, BUT the wheels all seem to roll over it. Finally, I used one of those funny hacksaws with the extended blade for hard to reach areas to slice along the PCB, track and all. I’d made sure to insert a spacer between to two baseboards the same thickness as the hacksaw blade, so that when the cuts were done, everything would be flush. The spacer in this case was my steel rule!
In my zeal to cut through, I twisted the saw, and snapped the blade. I replaced it with a better quality one, which whilst being longer, and thus at a higher risk of breaking, it sliced through with ease. I repeated all this for the second one, removed the spacer, and it all went together beautifully!
At this point I hadn’t glued down the tracks on the extension board yet, so I simply lifted them a bit, and used some Evostick wood glue to stick it down. I sat some weight on it for a while, and it all stuck very firmly. That Evostick is some good glue! I’ve also got some bog-standard PVA I got in Hobbycraft, but this stuff is pure awesome in a bottle!
With that done I laid out the other track, and glued down the curves at the other end. One nice thing I found using the pins to hold the track is that the track can be lifted in position; it’ll slide upwards, but retain it’s shape, and leave enough space underneath to squirt a bead of glue along, then use a spatula to spread it. Then it’s a case of lowering the track back down, and applying a weight to make it stay put. No fiddling around re-aligning it, as the pins keep it aligned. A real time-saver, and it means I could fiddle about using the pins without getting glue all over the place, or making silly mistakes. A good reason for using the cork!
Having done all that, I decided to wire up the original droppers I’d put in some time ago just to sanity-check the layout. It works as much as it can; the return curves and back section need power, but the front bit still works, save for a small dead section on one of the point frogs. Nothing I can’t fix though.
The new revised layout mean only a few of the original holes I’d drilled for point motors will now fit. Not a bit issue, as I’ll do new ones, and the old ones were mostly badly aligned. I’m still looking for a fool-proof method to align the Seep motors though. I’ve still got some track laying to do before that’s a worry though.
Quite a lot of progress!