Too big!
I was staring at the base-board the other day, and suddenly something hit me – it’s too big! When I bought the original sheet of ply it fit in the back of the car with the seats down. Since then, it’s been extended twice, so it would no longer fit. Planning? What planning?!
The obvious option was to basically cut the board in half. However, the half-way point had a batten along it, so any cut would have to be offset from there. Not only that, but there’s a load of pointwork right above. I eventually found an area between two points about two thirds of the way along the board in a simpler area of the board. The track sections are straight, and the points are back to back.
The baseboard was already built so it was a bit of a retrofit. The underside battens were screwed to the top on both sides at almost exactly the point I needed to cut through, so the screws at that point were removed. I cut the whole thing in half, and then made up two new end battens to go on the ends. Whilst I was doing this I also drilled the holes for the bolts to hold it all back together. Everything was screwed back together and the end result is actually a bit sturdier I feel, my dodgy wood-working skills aside.
After a little bit of trimming, the two halves went back together fairly well. I installed the copper circuit board joiner and soldered it down. The track on the right of the joiner is glued down too, with suitable holes cut for the point motors to be fitted later. I need to pick up some more wing nuts and washers for the joint to make it secure.
The points were placed with a gap the width of the saw I used. When I cut through everything else, it all lined up flush, when pushed together. I run a wagon back and forth across it and it seemed smooth, so I’m happy. Some more soldering will need to be done to provide power feeds. Now I’m gluing track down I’m making sure to check the track butts up nicely by filing down the ends. Previously, everything was just rough-cut to fit. Some bits will need replacing and cutting down further as they don’t quite fit the gaps properly.
I did notice the track needs a darn good clean though, as it’s getting very dusty and mucky. Most of the rest has been dry-laid, so it’s just a case of pulling up bits and checking it, then gluing everything down again.
I’m now starting to think I need to build some sort of legs for the board as the shelving unit it’s standing on right now just doesn’t support it in all the right places, so it’s a bit up and down. Once that’s rectified, and track is laid, it’ll be onto the point motors and final wiring. Then I’ll have an actual working layout.